Troubleshooting Problems when Canning Applesauce (2024)

Air Often the Problem

Many of the problems with applesauce are caused by air. Although an apple is firm and solid, it actually contains air. About twenty-five percent of an apple's volume is air. Think of bobbing for apples at a Halloween party. It is the air that causes the apples to float. Unless the air is driven from the apple during the preparation of the sauce, there is oxygen present.

Enzymes

Enzymes are naturally occurring substances in foods that promote the normal ripening process. Enzymes in apples cause oxidation (browning) when cut surfaces are exposed to air. This can occur when the apples are peeled or during the canning process.

Adding ascorbic acid or commercially available antibrowning products to the holding water reduces color changes when peeling apples and other light-colored fruits. One method of making a holding solution is to dissolve 1 teaspoon of ascorbic acid in a gallon of water; six finely crushed 500mg vitamin C tablets equal 1 teaspoon ascorbic acid.

Many people report that the top of the jar of applesauce gradually turns brown. What is happening is the sauce has not been heated adequately to stop all enzymatic reactions and there is enough oxygen in the headspace to react with the enzymes. When air bubbles are not removed from the sauce after it is poured into the jar, the same problem occurs.

A suggestion to reduce the enzymatic reaction is the addition of ascorbic acid. Some recipes for applesauce include a tablespoon of lemon juice for each quart of sauce to preserve the color and to increase acidity. The addition of ground spices such as cinnamon or nutmeg adds natural color that may mask some of the oxidation.

Siphoning

Putting cooked apples through a sieve, food processor, or blender incorporates additional air into the product. After making the apples into a puree, be sure to bring the mixture to a boil and maintain a gentle boil while filling the jars.

Cooking drives air out of the apple. Air left in the apple will expand during processing, causing the contents in the jar to overflow. This is called siphoning. When the sauce overflows, you not only lose good product, but you also increase the risk of a jar not sealing. You can reduce the chance of siphoning by using a plastic knife or bubble freer to remove air bubbles from the jar before applying the lid. Leave adequate headspace (½ inch) to accommodate expansion during processing.

It is common for applesauce to siphon from the jars when removed from the canner. The thinner the applesauce, the less siphoning there seems to be. Try to maintain a constant rolling, but gentle, boil while processing; large temperature fluctuations during processing forces product out of the jar.

Another technique that helps to reduce siphoning is when the processing time is complete, set the canner off the heat and remove the lid of a boiling water canner; leave the cover in place on an atmospheric steam canner. Wait five minutes before removing jars; this equalizes the temperature in the jar.

Spoilage Organisms

There are many potential sources of molds and spoilage organisms in applesauce. The fresh apple likely contains some, which is a reason for thoroughly washing the fruit and peeling it before cooking. It is also a reason for practicing good kitchen procedures (clean hands, clean utensils and counters).

Molds are common in the air and can settle on the product after it is put into the jar and before applying the lid. Processing pints for 15 minutes and quarts for 20 minutes (remember to adjust for altitude) in a boiling water bath or atmospheric steam canner destroys microorganisms that may have entered the headspace during canning.

Never open kettle can applesauce (putting hot applesauce in the jar, applying the lid, and letting it sit until the lid goes down). Processing in the boiling water bath canner or atmospheric steam canner gives a much stronger vacuum seal to prevent spoilage. If there are signs of mold or other spoilage, discard the product.

Freezing Homemade Applesauce

If you are new to home food preservation, making and freezing applesauce is a great way to begin. It can be prepared plain, seasoned, smooth, chunky, or even mixed with other fruits.

Tips for Freezing Applesauce

  • Make the sauce using your favorite recipe and with apple varieties that are suitable for cooking. Some of the best sauces use a blend of apple varieties.
  • Improve the color by adding lemon juice, ascorbic acid, or commercial color preservers.
  • Adjust the sweetness to your taste. The variety of apple will determine the amount of sugar to add.
  • Artificial sugar substitutes can be used; however, do not add aspartame before cooking the apples.
  • Cool the cooked sauce quickly; you can set a larger pot of sauce in a sink of cold ice water changing the water frequently. Stir the mixture while it is cooling.
  • Pack it into rigid containers leaving adequate headspace. It will expand when frozen.
  • To use, thaw in the refrigerator.
  • Sauce served before it is completely thawed tastes similar to a slushy.

Resources

Zepp, M., LaBorde, L. & Hirneisen, A. (2023, May 30) "Let’s Preserve: Apples". Penn State Extension.

Troubleshooting Problems when Canning Applesauce (2024)

FAQs

What are the problems with canning applesauce? ›

Common problems when canning applesauce may include discoloration, siphoning, mold, and jars not sealing. Following good procedures can prevent these from occurring.

Why did my applesauce separate after canning? ›

This is very common with applesauce especially with early apples. The faster you cook the apples the less separation you will have. It is perfectly safe to eat. Just stir the sauce when opening the jar.

How long do you hot water bath applesauce when canning? ›

Pour prepared applesauce into jars: Fill jars with applesauce leaving 1/2” of headspace. Use a small rubber spatula to scrape down the inside of the jar and remove any air bubbles. Wipe jar rims clean. Process in water-bath canner for 20 minutes.

Do you need to add citric acid when canning applesauce? ›

Optional: To prevent applesauce from turning brown while you are prepping use Ball Fruit Fresh or Mrs Wages Fresh Fruit Preserver per their directions. You may also use lemon juice or citric acid - add 1 teaspoon of citric acid (U.S.P. grade) or ¾ cup lemon juice to 1 gallon water. Drain fruit before canning.

What are the common defects of canning? ›

Possible causes
  • Use of jars other than official canning jars or lids.
  • Chipped or uneven rim on jar.
  • Screw bands are rusty or bent, causing poor contact.
  • Bands not screwed down tightly enough before processing. ...
  • Rim on jar not clean. ...
  • Liquid leaks out of jar during processing, leaving food particles on the sealing edge.

Does sauce need to be hot when canning? ›

Ensure that your sauce is heated to the same temperature as the water used to sanitize the jars. Place a funnel on top of the jar. Using the double dipping technique, carefully pour the hot sauce into the jar, dipping it in and out to prevent dripping.

Should water be boiling for water bath canning? ›

Bring to a rolling boil, cover the canner and boil for 10 minutes if using 4-, 8- or 12-ounce jars or for 15 minutes if using 16-ounce jars. (Check individual preserve recipes for more specific processing times.) Let cool for 10 minutes before removing the jars from the pot.

Can you can applesauce with skins on? ›

Also optional (to “brighten” the flavor of too-sweet apples if desired) is a quarter-cup of fresh lemon juice. Ladle cooked hot sauce into scalded pint jars and process for 20 minutes, they say. Another option in that recipe: to leave the skins in or food-mill them out.

What happens if you forget to add lemon juice to canned applesauce? ›

If your recipe called for lemon juice and you forgot to put it in, your mixture will not be acid enough for safe canning. You have to open the jars and put the mixture into a sauce pan.

What is the headspace for canning applesauce? ›

Using a canning funnel, ladle the warm applesauce into jars, leaving 1/2 inch of headspace. Remove any bubbles from the jar (I use a plastic chopstick). Use a wet clean rag and wipe the rim of the jars to make sure it is free of any food.

Why add lemon juice when canning? ›

Lemon juice is a key ingredient in canning because of its high acidity. The primary purpose of adding lemon juice to canned foods is to lower the pH level which creates an environment where harmful bacteria cannot thrive. This is especially important when canning low-acid foods like tomatoes and certain fruits.

Is it better to freeze applesauce or canning? ›

Making your own applesauce is quite easy and doesn't take much time if you choose to freeze it. Canning applesauce takes about twice as long but if you're limited on room in the freezer- it's the better option.

How long is home canned applesauce safe? ›

As long as the can is in good shape, the contents should be safe to eat, although the taste, texture and nutritional value of the food can diminish over time. Home canned foods should be used within 1 year.

What are the negative effects of canning? ›

Disadvantages of canned foods include: High salt content: Dissolved salt is often used in the canning process, resulting to be a major source of dietary salt. Excessive salt consumption increases the risk of health problems, including high blood pressure, which may boost the risk of heart attacks and strokes.

What are the disadvantages of applesauce? ›

Some brands are high in sugar

Many commercial applesauces are sweetened with added sugars that may lower the nutritional value of the applesauce. Added sugars not only increase the sugar content of applesauce but also add more calories.

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